Product Description
HangZhou CZPT CO.,LTD
QY Precision specializes in design and production of high precision metal parts and components. Focus on industry and action on demand, to be your trusted partner is our mission.
Our Advantages
About Us:
1. Focus on the customization of high-end zinc aluminum alloy die castings for Decades years
2. We are a one-stop manufacturer integrating mold design, product die-casting, and surface treatment
3. One-stop production, fast delivery, and the qualified rate of quality reaches 100%
4. One-stop production, from product mold design to product surface treatment, perfect quality control
5. Die-casting machines keep working 24 hours a day, with a daily output of 20W pieces, so we are capable of large quantity order
6. Strictly implement the national quality standards of the die-casting industry, strictly implement the ISO9001-2015 quality management system, and the products have passed ROHS certification
7. The quality is controllable, and the on-time delivery rate is 100% if there is no unstoppable disaster.
8. More than 5000+ die-casting mold customization experience, support customized processing with drawings and samples
Our Service:
1)OEM,Die Casting,CNC Machining,Surface Treatment
2) Own mould R&D team and mould making workshop.
3) Own factory to offer the reasonable prices and quick response.
4) One-to-One after sales services,answer question for customers 24 hours every day
5) Experienced project team,each product is tracked by a specially assigned person
Fast communication, Professional technology, Excellent product quality, Reasonable Price and Wonderful after-sale service.
Application of Custom Machined Parts:
All the parts from QY Precision are widely used in medical, electronic gadgets, electrical appliances, furniture, building, toys, motor cycles, racing cars, machine parts, kitchenware, sport equipment, music instruments, robots, machinery and many other fields.
Material Capability:
QY Precision Cooperates with domestic and foreign brand original manufacturers to optimize materials to ensure product quality and increase product life. At the same time, all materials can provide certification documents.
Surface Treatment from QY Precision:
Heat Treatment, Painting, Power Coating, Black Oxide, Silver/Gold plating, Electrolytic Polishing, Nitrided, Phosphating, Nickel/Zinc/Chrome/TiCN Plated, Anodizing, Polishing, Passivation, Sandblasting, Galvanizing, Heating Treatment, Harden, Laser mark etc. as customer requested.
CNC Processing Ability:
We have a large number of machines to meet Turning/Milling/Drilling/Stamping etc. different processing, such as CNC machining center 3-Axis, 4-Axis and 5-Axis, CNC lathe machine, CNC automatic lathe machine, Punching machine, grinder, precision internal/external grinding, wire cutting, spark machine, etc. The detection equipment: projector, altimeter, digital micrometer, digital caliper, quick gauge, plug gauge, internal/displacement gauge and other high-precision testing instruments, the detection accuracy up to 0.001mm.
| Services | CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts |
| Material | Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc. |
| Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc. | |
| Surface treatment | Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. |
| Heat treatment | Annealing, Normalizing , Nitriding, Tempering |
| File Formats | STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
| Inspection | In-house or third party, all the products are strictly inspected by skilled QC |
| Service Type | OEM & ODM Service |
Detailed Photos
Customized High Precision Aluminum Metal Standard Shaft Collar
Product Description
Specification:
| Services | CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts |
| Material | Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc. |
| Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc. | |
| Surface treatment | Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. |
| Heat treatment | Annealing, Normalizing , Nitriding, Tempering |
| File Formats | STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
| Inspection | In-house or third party, all the products are strictly inspected by skilled QC |
| Service Type | OEM & ODM Service |
Surface Finish:
Available Material:
FAQ
1.How to get a quote?
Kindly send us the drawing of your product,please. Including details as below: a.Materials b. Surface Finish c. Tolerance d. Quantity If you need solutions for your application, kindly send us your detail requirements, and we will have engineers to serve you.
2.How does the payment process work?
Payment terms are flexible for us. We can accept different type payment way, for example: T/T
3.How do I know about the production?
We will double confirm your requirements and send you the sample before the mass production as you required.
4.How do I know about the delivery?
Before shipment we will confirm with you about all the details including CI and other attention issues. After ship out, we will inform you of the tracking number and keep updating the latest shipping information for you.
5.What will you do for after sales?
We will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help. And welcome to contact for any supporting of your other application even if their is no relationship with our products.
6. Are you manufacturer or trader?
Both trader and manufacturer. We have our own Machining factory, and also work with excellent factories to supply more process service to meet cutomers’ requirements.
Packaging & Shipping
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| Type: | Fixed Collar |
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| Supply: | Drawing Design |
| Item: | Machining Part |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there educational resources on troubleshooting common issues with shaft collars?
Yes, there are educational resources available that provide guidance on troubleshooting common issues with shaft collars. Shaft collars, like any mechanical component, can experience various challenges during installation, operation, or maintenance. Understanding common issues and knowing how to address them can help ensure proper functionality and performance. Here are some sources where you can find educational resources on troubleshooting common issues with shaft collars:
- Manufacturer Websites: Many shaft collar manufacturers provide technical resources and troubleshooting guides on their websites. These resources often cover common issues encountered with shaft collars, such as misalignment, slippage, or excessive wear. They offer insights into the causes of these issues and provide step-by-step instructions or recommendations for troubleshooting and resolving them.
- Online Forums and Discussion Boards: Online forums and discussion boards dedicated to mechanical engineering, industrial maintenance, or related topics can be valuable sources of troubleshooting information. These platforms often have dedicated threads or sections where users share their experiences and solutions for common shaft collar issues. Participating in these discussions or searching through relevant threads can provide practical insights and problem-solving approaches.
- Engineering Publications and Journals: Engineering publications and journals may feature articles or case studies that discuss troubleshooting techniques for mechanical components, including shaft collars. These resources often provide in-depth analysis, experimental data, and expert insights on identifying and resolving common issues. Accessing academic databases, visiting university libraries, or subscribing to relevant publications can help you access these educational resources.
- Professional Training Courses: Professional training courses or workshops related to mechanical engineering, industrial maintenance, or machinery operation may include modules or sessions on troubleshooting mechanical components. These courses are designed to provide hands-on training and practical knowledge on identifying, diagnosing, and resolving common issues. Industry associations, technical training institutes, or equipment manufacturers often offer such training programs.
- Online Video Tutorials and Webinars: Online video tutorials and webinars hosted by industry experts or equipment manufacturers can be valuable resources for learning about troubleshooting common issues with shaft collars. These resources often provide visual demonstrations, real-life examples, and practical tips for diagnosing and resolving problems. They can be accessed through manufacturer websites, online learning platforms, or industry-specific websites.
By utilizing these educational resources, you can enhance your knowledge and skills in troubleshooting common issues with shaft collars. It is important to remember that specific troubleshooting approaches may vary depending on the type of issue, collar material, and application. Always refer to the manufacturer’s guidelines and consult with experts or professionals when dealing with complex or critical situations.
Are there specific shaft collars designed for use in high-speed applications?
Yes, there are specific shaft collars designed for use in high-speed applications. High-speed applications require shaft collars that can withstand the rotational forces and vibrations associated with high speeds while maintaining secure and reliable shaft connections. Here are some considerations and features of shaft collars designed for high-speed applications:
- Balanced Design: Shaft collars designed for high-speed applications are often engineered with a balanced design to minimize the potential for imbalance and vibration at high rotational speeds. This helps ensure smooth operation and reduces the risk of damage to the collar, shaft, or associated components.
- High-Quality Materials: High-speed shaft collars are typically made from high-quality materials that offer excellent strength, durability, and resistance to wear. Common materials used include steel, stainless steel, or other alloys known for their mechanical properties and ability to withstand high-speed conditions.
- Precision Machining: To maintain the necessary balance and minimize potential runout, high-speed shaft collars undergo precise machining processes. This ensures that the collar has consistent dimensions, smooth surfaces, and accurate alignment for optimal performance at high speeds.
- Secure Clamping Mechanism: High-speed shaft collars often incorporate advanced clamping mechanisms to provide a secure and reliable grip on the shaft. These mechanisms, such as precision-machined set screws, high-strength clamping levers, or quick-release clamping systems, help prevent slippage or movement of the collar on the shaft during high-speed operation.
- Specialized Coatings or Treatments: Some high-speed shaft collars may feature specialized coatings or treatments to enhance their performance. For example, certain collars may have coatings that reduce friction or improve wear resistance, while others may undergo heat treatments or surface hardening processes to increase their strength and durability under high-speed conditions.
- Compliance with Standards: In some industries or applications, specific standards or regulations may exist for high-speed rotating equipment. Shaft collars designed for such applications may be manufactured to comply with these standards, ensuring that they meet the necessary performance and safety requirements for high-speed operation.
When selecting shaft collars for high-speed applications, it is important to consider factors such as the required speed range, load capacity, environmental conditions, and any specific industry or application standards. Consulting with manufacturers or industry experts can provide valuable guidance in choosing the most suitable shaft collars that meet the demands of your high-speed application.
What is a shaft collar and its role in mechanical systems?
A shaft collar is a mechanical component used in various applications to provide support, positioning, and locking functions for rotating shafts. It is a cylindrical device that fits around a shaft and is typically secured in place using set screws or clamping mechanisms. The collar is designed to prevent axial movement of the shaft and maintain its position within a mechanical system. Here is a detailed explanation of the role and significance of shaft collars in mechanical systems:
Support and Positioning:
One of the primary roles of a shaft collar is to provide support and positioning for a shaft within a mechanical system. It acts as a physical barrier that prevents the shaft from moving along its axial direction. By securing the collar at a specific location along the shaft, it helps maintain the desired position of the shaft relative to other components, such as bearings, gears, or pulleys. This support and positioning function ensures proper alignment and operation of the system, preventing unwanted vibrations, misalignment, or excessive wear.
Axial Load Distribution:
Shaft collars also help distribute axial loads along the length of the shaft. When a mechanical system experiences axial forces or thrust, the collar can help transmit and distribute these forces to the supporting components, such as bearings or thrust washers. By evenly distributing the load, shaft collars help prevent localized stress concentrations and improve the overall load-bearing capacity of the system.
Limiting Radial Movement:
In addition to preventing axial movement, shaft collars can also limit radial movement of the shaft within a given range. The collar’s design and tight fit around the shaft create a mechanical barrier that restricts radial play or shifting of the shaft. This is particularly important in applications where precise positioning or clearance control is required, such as in linear motion systems, conveyor systems, or machinery with rotating components.
Securing Components:
Shaft collars often serve as a means of securing other components onto the shaft. They can act as a stopping point or reference surface against which other elements, such as bearings, sprockets, gears, or pulleys, can be mounted. By securing these components with set screws or clamping mechanisms, shaft collars ensure their proper alignment and prevent unintentional movement or disengagement during operation.
Adjustability and Easy Installation:
Another advantage of shaft collars is their adjustability and ease of installation. They can be easily positioned and moved along the shaft without requiring complex tools or specialized equipment. This adjustability allows for fine-tuning of the shaft’s position and alignment within the system. Additionally, the simplicity of their design and installation makes shaft collars a cost-effective solution for various mechanical applications.
Overall, shaft collars play a significant role in mechanical systems by providing support, positioning, load distribution, and component securing functions. Their presence helps ensure the stability, alignment, and efficient operation of rotating shafts in diverse applications across industries such as manufacturing, automation, robotics, and machinery.
editor by CX 2024-04-02