Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
| Product Name | Shaft collar |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
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Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
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Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
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CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
>>HangZhou Jingbang Technology Co., Ltd<<
HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.
The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.
Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.
Our advantages:
1, A medium-sized company with 40 employees, Able to handle large or small orders
2, We focus on our industry for 11 years.
3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.
4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.
5, More than 400 customers and about $5 million turnover a year.
We sincerely hope that our cooperation will bring you greater value!
FAQ
| 1, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, Shaft collar delivery time? |
| For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide Shaft collar sample? |
| Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
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| Standard Or Nonstandard: | Standard or Customized |
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| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample On request
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there educational resources on troubleshooting common issues with shaft collars?
Yes, there are educational resources available that provide guidance on troubleshooting common issues with shaft collars. Shaft collars, like any mechanical component, can experience various challenges during installation, operation, or maintenance. Understanding common issues and knowing how to address them can help ensure proper functionality and performance. Here are some sources where you can find educational resources on troubleshooting common issues with shaft collars:
- Manufacturer Websites: Many shaft collar manufacturers provide technical resources and troubleshooting guides on their websites. These resources often cover common issues encountered with shaft collars, such as misalignment, slippage, or excessive wear. They offer insights into the causes of these issues and provide step-by-step instructions or recommendations for troubleshooting and resolving them.
- Online Forums and Discussion Boards: Online forums and discussion boards dedicated to mechanical engineering, industrial maintenance, or related topics can be valuable sources of troubleshooting information. These platforms often have dedicated threads or sections where users share their experiences and solutions for common shaft collar issues. Participating in these discussions or searching through relevant threads can provide practical insights and problem-solving approaches.
- Engineering Publications and Journals: Engineering publications and journals may feature articles or case studies that discuss troubleshooting techniques for mechanical components, including shaft collars. These resources often provide in-depth analysis, experimental data, and expert insights on identifying and resolving common issues. Accessing academic databases, visiting university libraries, or subscribing to relevant publications can help you access these educational resources.
- Professional Training Courses: Professional training courses or workshops related to mechanical engineering, industrial maintenance, or machinery operation may include modules or sessions on troubleshooting mechanical components. These courses are designed to provide hands-on training and practical knowledge on identifying, diagnosing, and resolving common issues. Industry associations, technical training institutes, or equipment manufacturers often offer such training programs.
- Online Video Tutorials and Webinars: Online video tutorials and webinars hosted by industry experts or equipment manufacturers can be valuable resources for learning about troubleshooting common issues with shaft collars. These resources often provide visual demonstrations, real-life examples, and practical tips for diagnosing and resolving problems. They can be accessed through manufacturer websites, online learning platforms, or industry-specific websites.
By utilizing these educational resources, you can enhance your knowledge and skills in troubleshooting common issues with shaft collars. It is important to remember that specific troubleshooting approaches may vary depending on the type of issue, collar material, and application. Always refer to the manufacturer’s guidelines and consult with experts or professionals when dealing with complex or critical situations.
Where can I find information on the materials used in manufacturing shaft collars?
If you are looking for information on the materials used in manufacturing shaft collars, there are several sources where you can find relevant information. Here are some common resources to consider:
- Manufacturer Websites: Many manufacturers of shaft collars provide detailed information about the materials they use in their product specifications or technical datasheets. Visiting the websites of specific collar manufacturers and exploring their product documentation or resources section can help you find information about the materials used in their collars. This information may include the type of material (such as steel, stainless steel, aluminum, or plastic) and any specific properties or characteristics associated with the material.
- Product Catalogs and Brochures: Manufacturers often publish product catalogs or brochures that provide an overview of their collar offerings. These catalogs may include information about the materials used in manufacturing the collars. You can request catalogs from manufacturers directly or check their websites for downloadable versions. The catalogs may highlight the material properties and advantages of using specific materials for different applications.
- Material Databases: Online material databases or directories can be valuable resources for finding information about specific materials used in manufacturing shaft collars. These databases typically provide comprehensive information about various materials, including their composition, mechanical properties, corrosion resistance, temperature tolerance, and other relevant characteristics. Examples of such databases include MatWeb, Engineering Toolbox, or specialized materials databases maintained by industry organizations or universities.
- Technical Standards and Specifications: Technical standards and specifications related to mechanical components can often include information about the materials used in their construction. Standards organizations or industry associations may release documents that outline the material requirements for shaft collars or provide guidelines for material selection. Accessing these standards or specifications can provide insights into the recommended materials for shaft collar manufacturing.
- Consulting with Manufacturers or Suppliers: If you have specific questions about the materials used in manufacturing shaft collars, reaching out directly to manufacturers or suppliers can be beneficial. They can provide detailed information about the materials they use, including their composition, properties, and any specific treatments or coatings applied to enhance performance. Contacting manufacturers or suppliers allows for direct communication and the opportunity to address any specific concerns or requirements you may have.
When seeking information on materials used in shaft collar manufacturing, it is important to consider factors such as desired properties (e.g., strength, corrosion resistance), environmental compatibility, and application-specific requirements. This will help you make informed decisions about selecting shaft collars that are suitable for your specific needs and operating conditions.
What is a shaft collar and its role in mechanical systems?
A shaft collar is a mechanical component used in various applications to provide support, positioning, and locking functions for rotating shafts. It is a cylindrical device that fits around a shaft and is typically secured in place using set screws or clamping mechanisms. The collar is designed to prevent axial movement of the shaft and maintain its position within a mechanical system. Here is a detailed explanation of the role and significance of shaft collars in mechanical systems:
Support and Positioning:
One of the primary roles of a shaft collar is to provide support and positioning for a shaft within a mechanical system. It acts as a physical barrier that prevents the shaft from moving along its axial direction. By securing the collar at a specific location along the shaft, it helps maintain the desired position of the shaft relative to other components, such as bearings, gears, or pulleys. This support and positioning function ensures proper alignment and operation of the system, preventing unwanted vibrations, misalignment, or excessive wear.
Axial Load Distribution:
Shaft collars also help distribute axial loads along the length of the shaft. When a mechanical system experiences axial forces or thrust, the collar can help transmit and distribute these forces to the supporting components, such as bearings or thrust washers. By evenly distributing the load, shaft collars help prevent localized stress concentrations and improve the overall load-bearing capacity of the system.
Limiting Radial Movement:
In addition to preventing axial movement, shaft collars can also limit radial movement of the shaft within a given range. The collar’s design and tight fit around the shaft create a mechanical barrier that restricts radial play or shifting of the shaft. This is particularly important in applications where precise positioning or clearance control is required, such as in linear motion systems, conveyor systems, or machinery with rotating components.
Securing Components:
Shaft collars often serve as a means of securing other components onto the shaft. They can act as a stopping point or reference surface against which other elements, such as bearings, sprockets, gears, or pulleys, can be mounted. By securing these components with set screws or clamping mechanisms, shaft collars ensure their proper alignment and prevent unintentional movement or disengagement during operation.
Adjustability and Easy Installation:
Another advantage of shaft collars is their adjustability and ease of installation. They can be easily positioned and moved along the shaft without requiring complex tools or specialized equipment. This adjustability allows for fine-tuning of the shaft’s position and alignment within the system. Additionally, the simplicity of their design and installation makes shaft collars a cost-effective solution for various mechanical applications.
Overall, shaft collars play a significant role in mechanical systems by providing support, positioning, load distribution, and component securing functions. Their presence helps ensure the stability, alignment, and efficient operation of rotating shafts in diverse applications across industries such as manufacturing, automation, robotics, and machinery.
editor by CX 2024-01-19