Product Description
Mighty Low Cost High Precision Stainless Steel Shaft Collars for Transmission Industry
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
| I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
| I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
| I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
| I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
| I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
| I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
| I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
| I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
| I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
| I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
| I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
| I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
| I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
| I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
| I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
| I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Structure: | Flexible |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the steps for retrofitting machinery with shaft collars for improved performance?
Retrofitting machinery with shaft collars can be a beneficial step to improve performance, enhance functionality, or address specific issues. Here are the general steps involved in retrofitting machinery with shaft collars:
- Assessment and Planning: Start by assessing the machinery and identifying the areas where shaft collars can be installed or upgraded to improve performance. Consider factors such as misalignment, slippage, vibration, or inadequate gripping of rotating shafts. Plan the retrofitting process by determining the number of collars required, their sizes, materials, and any additional components or modifications needed.
- Measurement and Shaft Preparation: Accurate measurement of the shaft diameter is crucial to ensure proper fitting of the collars. Use calipers or other measuring tools to determine the shaft diameter at the desired installation points. Clean the shaft surface and remove any debris or contaminants that may interfere with the collar installation. If necessary, smooth out any rough surfaces or burrs on the shaft to ensure a proper fit.
- Selection and Procurement: Select the appropriate shaft collars based on the specific requirements of your machinery. Consider factors such as shaft diameter, collar style (set screw, clamp, or other), material (steel, stainless steel, aluminum, plastic), and any special features required for improved performance. Procure the necessary shaft collars from a reliable supplier or manufacturer.
- Installation: Follow the manufacturer’s instructions for installing the shaft collars. Generally, the installation involves sliding the collar onto the shaft at the desired location and securing it in place. Set screw collars require tightening the set screws against the shaft to create a tight grip, while clamp-style collars may require tightening bolts or screws to achieve a secure fit. Ensure that the collars are properly aligned and seated on the shaft, and tighten the fasteners to the recommended torque specifications.
- Testing and Adjustment: After installing the shaft collars, conduct thorough testing to ensure their proper functionality and improved performance. Check for any signs of slippage, misalignment, or excessive vibration. If necessary, make adjustments to the collar position, tightness of the fasteners, or other factors to optimize the performance. Repeat the testing and adjustment process as needed until the desired performance improvements are achieved.
- Maintenance and Monitoring: Regularly inspect the shaft collars as part of your machinery maintenance routine. Check for signs of wear, corrosion, or any issues that may affect their performance. Lubricate the collars if required, following the manufacturer’s recommendations. Continuously monitor the performance of the retrofitted machinery to ensure that the shaft collars are functioning as intended and providing the desired improvements.
It is important to note that the specific steps and considerations for retrofitting machinery with shaft collars may vary depending on the type of machinery, the complexity of the retrofit, and other factors specific to your application. Consulting the machinery manufacturer’s guidelines, seeking expert advice, or involving professional technicians can help ensure a successful retrofitting process and optimal performance improvements.
Can I find guidelines on lubricating and maintaining shaft collars for optimal performance?
Yes, guidelines on lubricating and maintaining shaft collars for optimal performance can be found. Proper lubrication and maintenance are essential for ensuring the smooth operation and longevity of shaft collars. Here are some common sources where you can find guidelines on lubricating and maintaining shaft collars:
- Manufacturer Websites: Many shaft collar manufacturers provide guidelines or recommendations for lubrication and maintenance on their websites. These guidelines may include information on the type of lubricant to use, the frequency of lubrication, and specific maintenance procedures. Visiting the websites of specific collar manufacturers and exploring their resources section or product documentation can help you find the lubrication and maintenance guidelines you need.
- Product Manuals or Documentation: When purchasing shaft collars, they often come with product manuals or documentation that include instructions for lubrication and maintenance. These manuals may provide step-by-step procedures, recommended lubricants, and maintenance schedules. Referencing the manuals or documentation that accompany your specific collar model can provide valuable guidance on how to properly lubricate and maintain your shaft collars.
- Industrial Machinery Handbooks: Handbooks or reference books related to industrial machinery or mechanical components often include sections on lubrication and maintenance practices. These resources can provide general guidelines and best practices for maintaining various types of mechanical components, including shaft collars. Checking reputable handbooks or reference books in the field of mechanical engineering can offer insights into lubrication techniques and maintenance procedures for optimal performance.
- Online Forums and Communities: Engaging with online industrial forums, discussion boards, or communities dedicated to mechanical components can provide access to valuable insights and experiences shared by professionals and experienced users. By posting inquiries about lubrication and maintenance techniques for shaft collars, you can gather practical advice, tips, and recommendations from individuals who have hands-on experience in the field.
- Consulting with Engineers or Experts: If you have access to engineers or experts in mechanical engineering or industrial equipment, they can provide personalized guidelines for lubricating and maintaining shaft collars based on your specific application and operating conditions. These professionals can consider factors such as the type of collar, the environment in which it operates, and any specific requirements you may have. They can offer insights and recommendations tailored to your needs.
When following lubrication and maintenance guidelines for shaft collars, it is important to adhere to the manufacturer’s recommendations and consider the specific characteristics of your operating environment. Proper lubrication techniques and regular maintenance can significantly contribute to the optimal performance and longevity of your shaft collars.
Are there tutorials on the proper installation of shaft collars?
Yes, there are tutorials available that provide guidance on the proper installation of shaft collars. These tutorials can be helpful for individuals who are unfamiliar with the installation process or want to ensure that they are installing the collars correctly. Here are some common sources where you can find tutorials on the installation of shaft collars:
- Manufacturer Websites: Many manufacturers of shaft collars provide detailed installation instructions on their websites. These instructions may include step-by-step guides, diagrams, or videos that demonstrate the proper installation techniques. Visiting the websites of specific collar manufacturers and exploring their resources section or product documentation can help you find the installation tutorials you need.
- Online Industrial Communities and Forums: Industrial communities and forums dedicated to mechanical components or equipment often have discussions or threads related to the installation of shaft collars. Participating in these communities and posting inquiries about installation techniques can help you connect with professionals or experienced users who can provide guidance or share their knowledge.
- Video Sharing Platforms: Platforms like YouTube or Vimeo host a wide range of instructional videos, including tutorials on the installation of various mechanical components. Searching for “shaft collar installation tutorial” or similar keywords on these platforms can yield helpful videos that visually demonstrate the proper installation techniques. Watching these videos can provide a clear understanding of the installation process and any specific considerations to keep in mind.
- Trade Publications and Magazines: Trade publications or magazines related to mechanical engineering, industrial equipment, or power transmission may feature articles or guides on the installation of shaft collars. These resources often provide detailed explanations, tips, and best practices for proper installation. Checking these publications or their online platforms can give you access to written tutorials or expert insights.
- Online Documentation and Manuals: Some manufacturers or suppliers provide downloadable documentation or manuals for their shaft collars. These documents may include installation instructions along with other technical information. Searching for the specific collar model or brand, followed by keywords like “installation instructions” or “user manual,” can help you find relevant documentation that covers the installation process.
When using tutorials for shaft collar installation, it is important to ensure that the information is sourced from reputable and reliable sources. Follow the provided instructions carefully, and if in doubt, consult with professionals or seek guidance from the manufacturer. Proper installation of shaft collars is crucial for their effectiveness, reliability, and the overall performance of the machinery.
editor by CX 2023-12-15